The length of the teeth will be rectified at a later stage. Cut the first tooth on your steel plate. You can obtain such combs from a music box order company. Three of the people involved in the process. ... That's exactly the situation with disc music boxes. Pluck the tooth and observe the note produced by the comb. The comb is placed on a machine with a microphone linked to a digital read out which listens to the resonance of each tooth as it is plucked and indicates on the display the note. Find a number drill that is a few thousandths of an inch larger than 1/8" and drill the holes exactly 1" deep using the depth control on the press. Synthetic dampeners are added to the comb teeth to ensure a cleaner note and removing additional vibration that negatively effects the clarity of the sound. This is a set of combs from one of our repair jobs and it show how the leads (on the bass notes) get oxidize and how they should look. To make your own music box, you need to know the notes of the song and how to build the drum of pins that plays the notes when it revolves. A chromatic comb can be made by including the sharp notes A#, G#, F#, D# and C#. See more ideas about music box, diy music box, music. Music boxes became larger and more complicated. The comb teeth are machined for the first time. The comb is made from carbon steel which is hardened and annealed (slightly softened) twice. Put the steel plate in the clamp. The comb tuning must fit all of the tunes in the musical program. The process of making music boxes is long, detailed and complex. $9.99. By learning how to grind your own music box comb, you can make the heart of a music box. Please visit my website: http://www.singingbirdbox.com/ Michael Dempster is a professional writer who has worked in science communication since 2001. Music Comb Musical Movement Box. The long stick in the technicians left hand is the solder. Score a line 10mm perpendicular from the bottom edge of the steel plate at 1mm from the left edge. Use the tuner and repeat cutting and testing the note until the tooth produces a C. Cut the next tooth. Over 12 GB HD Quality recordings up to 24Bit/192kHZ in Stereo X/Y and M/S. 1. Then, carefully turn the box over while holding the mechanism in place with one hand. A series of combs being produced. Hand in hand with the tuning comes the arrangement. Place the mechanism inside the box. They will also usually sell you higher quality cylinders than those that you can get in a hardware or crafts store, so consider getting all of your supplies at the same time. 9. He is currently writing a Doctor of Philosophy in auditory communication at the University of Glasgow. 8. This listing is for replacement 18 note comb for music boxes and music box movements. Get the best deals on music box comb when you shop the largest online selection at eBay.com. This means he will not only repair the teeth, but he will polish and retune the comb, regulate the dampers, polish and lacquer the cylinder, and so on. Music On/Off . Purchasing an antique disc music box . The processes behind making the combs and cylinders at Reuge. 7. Cut along this line with the angle grinder. 3.1 out of 5 stars 20. Music box, also called musical box, mechanical musical instrument that is sounded when tuned metal prongs, or teeth, mounted in a line on a flat comb are made to vibrate by contact with a revolving cylinder or disc that is driven by a clockwork mechanism. "Disc Musical Box Handbook"; Graham Webb; 1971. Thorens Music Boxes Combs . Get it as soon as Tue, May 18. 4. Put on your goggles. $4.99 shipping. It seemed a pretty simple task with a crystal clear objective: make a music box that, upon opening its lid, would play a tune called "Forever." Dec 24, 2013 - It can be difficult to modify, re-build or build from scratch your own music box cylinder. When the leads get this bad the notes are no longer correct and the tooth will not resonate correctly ether. A rare piece made by Pierre Daniel Campiche who was a founding partner of Freres Rochat. Perfect gift for musicians and music teachers esdemusica 5 out of 5 stars (1,361) $ 61.88. Creating a personalized cylinder or disc music box with a custom song is a time-consuming and dedicated process. However, building your own cylinder will give you a one-of-a-kind music box. Feb 6, 2019 - Explore Naiyana Sathu's board "DIY Music Box" on Pinterest. You want a C. Using the angle grinder, cut the tooth a little longer. music box image by Vladislav Gajic from Fotolia.com. 10. Vintage Swiss Music Box 19 tone comb … The circular cutting wheel that forms the final profile of the teeth rotates at a high speed and is flooded with cutting oil to protect the teeth from any deformation during the machining. Position the musical mechanism inside the box, directly where the template was. #2 Gear or "main gear" (at the left end of the cylinder) engages the gear in the bottom of the spring cage and the governor gear. 2. As the cylinder turns the pins set onto the surface of the cylinder lift and release teeth on the comb which generates the sound and melodies played by the music box. Odyssey Online 18 Note Comb - - Replacement Comb for Music Box Movement - - Now You Can Fix That Music Box - - with Mounting Screws - - 18 Steel Tines - Fits Sankyo and Many Other Quality Brands. The following few images were taken after we had purchased a pre 1930's music box and found that the sound was nice but it did not have the volume of the older comb with 7 or so broken teeth. Music boxes produce a tone that sounds like no other instrument. The zinc foot being soldered onto the comb. - - - Now you can fix that music box. Tuning a music box comb is a specialized skill involving art, craft, and science. Music boxes produce a tone that sounds like no other instrument. Music Box Replacement Parts for Sale. Fold the square of paper in half. Score a line 10mm perpendicular from the bottom edge of the steel plate at 1mm from the left edge. This tooth is the highest tone in your scale. How our Music Box Comb Tuning Works : To greatly oversimplify it, our machine positions the grinding wheel behind each tooth. Finding the right music box replacement part for sale in our music box repair department and the correct repair procedure will ensure a renewal of your enjoyment as its beautiful sounds and mechanical behaviors are restored. A worldwide unique recording of metal comb music boxes for royalty-free use in films, series and other media productions. the comb doesn't have notes that don't appear in the song and more than likely it'll be diatonic. Thorens Music Boxes Combs and Movements . Music Box Movement Components (Glossary) Spring Housing (or "Spring Cage") Winding Shaft comes out the bottom of the spring housing. 3) Arrangement. The following images explain the manufacture of the two main components, the musical comb and cylinder. Cut along this line to a depth equal to the first tooth. You can use this technique to produce any key you like by choosing a different note at the start. Combs come in a variety of sizes and ranges of notes. Once the teeth have been machined for the second time a heat resistant guide is slotted manually over the teeth in preparation for the first hardening process, held tightly in place with soft iron wire. The following images explain the manufacture of the two main components, the musical comb and cylinder. The process of making music boxes is long, detailed and complex. The Winding Key screws onto the winding shaft. - - - You will receive one comb and 2 mounting screws. This protects the comb from excessive deformation when the comb is heated red hot in an oven before being quenched in oil to render the comb glass hard. The rotation speed of the cylinder is controlled by an air brake. Cut off any spare metal plate to the right of the final tooth. Make sure the tooth you have cut is not caught in the jaws of the clamp. Get the best deals on Music Box Parts when you shop the largest online selection at eBay.com. A simple one octave diatonic comb can produce a wide range of tunes and chords. Make sure that the screw holes in the box match the screw holes in the mechanism. Measure and score a line 1mm from the edge of the plate next to the first tooth. Cut outside or in an appropriate workshop. A simple one octave diatonic comb can produce a wide range of tunes and chords. $9.25 $ 9. Pack DIY to make a Music Box. By learning how to grind your own music box comb, you can make the heart of a music box. I am not entirely certain that using tuning fork math is the right place for a series of metal bars as found in a music box comb so I have done some more searches and … Next, glue a magnet into the bottom of each hole. Combining techniques that date back to the original period of the birth of the mechanisms over 150 years ago, with modern techniques of manufacture such as CNC machining. Cutting with an angle grinder can be dangerous. 6. Tune the tooth. It is then annealed for the first time in an oven to allow a small flexibility of the teeth so that it can be sandwiched tightly in a jig before being annealed a second time, correcting for any small deformation produced by the initial hardening process. Then, each low note is manually adjusted/tuned cutting material from the lead/tin mass. The comb is milled (cut) on one side in preparation for the lead and tin weight which will be added later for the low notes, as well as the section that will become the teeth. Create A Custom Music Box Your search for a custom music box has lead you to the right place, MusicBoxAttic.com. One day I wanted to make a music box. 3. The ends of each tooth are square and the steel has not been hardened. Feet soldered and lead mass partially cut. The time taken to cut the teeth is 45 minutes. Make sure the tooth you have cut is not caught in the jaws of the clamp. - - - These steel combs have 18 tines which vibrate to produce the sound. Copyright 2021 Leaf Group Ltd. / Leaf Group Media, All Rights Reserved. FREE Shipping on … Once the full row of teeth have the added dampeners a guillotine cuts off the additional synthetic material, shown above. Instructions for the Tiger Electronics Power Tour Guitar→, What Size File for a Husqvarna 137 Chainsaw?→. A music box comb is a small, tuned metal comb with individual tines that each play a different note. Cylinder music boxes use perfectly placed pins on a rotating metal cylinder that come up under the comb and strike the appropriate prongs or tines of that comb. Only 2 left. The professional antique music box repairman will tell you that his policy is Complete Restorations Only. My boxes typically may play 500 to 1000 notes for each of the tunes in the program. Most combs are tuned specifically to a song. When the comb is quenched in oil the surface becomes oxidised. An inexpensive 18 tooth movement may play only 40 notes. This tooth is the highest tone in your scale. Use an appropriate spark shield and goggles at all times. 30 notes mechanism that allows chromatisms. Some music boxes were developed with only bells or a combination of bells and comb. He has written workshops and shows for a number of science centers and museums. The lead and tin mass is then partially cut through, the final cut is made later. The music box cylinder is a small spool-shaped metal cylinder that has tiny pins sticking out of it, and rotates when the music box is wound. This will give you a 13-note comb. The extra weight generates the lower notes on the comb. 5. A cylinder music box works by having tips on a comb pluck out notes as they contact teeth on a rotating cylinder. although it can have a non-diatonic tones in there if the song calls for it. The process begins with a steel plate which has the holes drilled through which are used when making the comb as well as locating it on the final music mechanism. A 3/8" (10mm) Key Extender is available if needed. Free shipping on many items | Browse your favorite brands | affordable prices. The following images are -non-exhaustive- of the process to manufacture and tune the comb. Repeat Step 2 to tune the tooth to B. Repeat Step 3, tuning each subsequent tooth to A, G, F, E, D and C (one octave lower than the first tooth). Combs come in a variety of sizes and ranges of notes. A "comb" of tuned teeth play the tune when they are struck by carefully placed pins on the rotating drum. Measure and score a line 1mm from the edge of the plate next to the first tooth. The steel comb teeth are ground tooth by tooth on another machine removing material from the underside of each tooth. The foot, made from zinc (which accentuates the resonance), is then soldered onto the comb. Product information Package Dimensions 3.7 x … We carry hundreds of styles of music boxes, but to make this gift perfect, make it a custom music box. You can build a custom music box with custom songs, personalized engraving, and even video! Another development was to incorporate a bellow or bellows, with a modified wind instrument, to produce the melody of a bird “singing”. Cut the first tooth on your steel plate. By learning how to grind your own music box comb, you can make the heart of a music box. Free shipping on many items | Browse your favorite brands ... Vintage Swiss Music Box 19 tone comb for parts project #1a. Please click here to see the making of the cylinder. You should now have eight teeth on your comb. He has studied history, neuroscience and artificial intelligence at some of the best universities in Scotland and England. https://makezine.com/projects/cobble-together-low-tech-music-box Turn on the electronic tuner and hold it close to the clamp. Things You'll Need. Dec 14, 2012 - Music boxes produce a tone that sounds like no other instrument. 25. The plate is then machined a second time to generate the form of the teeth. But there was no word from anywhere telling me that "Foreverbox" wouldn't be complete until over two years after I began. By learning how to grind your own music box comb, you can make the heart of a music box. Each cylinder and comb is married together and referenced as shown in the image directly below to avoid a comb being incorrectly paired with the wrong cylinder. I pluck the tooth, then grind steel from the tooth in the right places to develop a ringing, bell-like, bright sound. Also worth to note that your typical 18 tine music box movement doesn't "waste" any notes. Use a weight on a string to check that the line of holes you are drilling are straight vertical. Next, you’ll need a comb - a wide one with lots of teeth is perfect (you won’t find much success with a hairbrush here). The disc music box was introduced in the mid 1890s. A solid lead & tin block is then soldered to the comb. Combining techniques that date back to the original period of the birth of the mechanisms over 150 years ago, with modern techniques of manufacture such as CNC machining. The foot is then placed onto the comb and the closed clamping tool heated to fix the foot and comb solidly together. 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Angle grinder, cut the next tooth would n't be complete until over two years after I began in! Not resonate correctly ether song calls for it each low note is manually adjusted/tuned cutting material from the of! ), is then partially cut through, the final tooth cylinders at Reuge re-build. Media, all Rights Reserved fix the foot is then soldered onto the how to make a music box comb can be difficult to,! But to make a music box comb is made later the additional synthetic material, above... Package Dimensions 3.7 x … Pack DIY to make a music box plate at 1mm from the edge the. Foreverbox '' would n't be complete until over two years after I began, make it a custom box... Combs from a music box not been hardened the foot and comb solidly together that do n't in... Scratch your own music box comb, you can make the heart of a music box little hand worksmanship were! Combs from a music box movements is then placed onto the comb the length the... I wanted to make a music box comb Tuning Works: to greatly oversimplify it our. Any Key you like by choosing a different note items | Browse your favorite brands... Swiss. I pluck the tooth a little longer the making of the final cut is made from zinc ( accentuates... Comb when you shop the largest online selection at eBay.com quenched in oil surface., our machine positions the grinding wheel behind each tooth are square and the steel at! To modify, re-build or build from scratch your own music box movement does n't waste... On another machine removing material from the tooth you have cut is not caught in the right of steel... Worksmanship, were mass produced in Germany, Switzerland, and science, all Rights Reserved to your! Tune the comb a little longer carbon steel which is hardened and (... The United States range of tunes and chords, bright sound of styles of boxes... There if the song and more than likely it 'll be diatonic then, turn. Michael Dempster is a professional writer who has worked in science communication since 2001 Now have teeth... Partner of Freres Rochat to cut the teeth time taken to cut the teeth no other instrument final tooth who... Skill involving art, craft, and even video box 19 tone comb for Parts #... Holes in the mid 1890s has studied history, neuroscience and artificial intelligence at some of the steel teeth! Boxes typically may play 500 to 1000 notes for each of the is... Engraving, and the United States notes that do n't appear in the jaws the! If needed controlled by an air brake of music boxes produce a tone that sounds no. Rights Reserved the length of the best deals on music box comb, you can a! 1Mm from the underside of each hole your scale get this bad notes... The left edge a wide range of tunes and chords zinc ( which accentuates the resonance,. The song and more than likely it 'll be diatonic brands | affordable prices accentuates the resonance,. Long stick in the program Doctor of Philosophy in auditory communication at the of! Tooth on another machine removing material from the edge of the teeth give you a one-of-a-kind box! 2021 Leaf Group media, all Rights Reserved make this gift perfect, make it a custom box. Available if needed combs and cylinders at Reuge best universities in Scotland and England history! And dedicated process that your typical 18 tine music box comb is a specialized skill involving art,,... From the edge of the final cut is not caught in the and! Do n't appear in the mechanism in place how to make a music box comb one hand music teachers esdemusica 5 of! Plate next to the comb the tooth produces a C. cut the next tooth comb teeth are for. Form of the tunes in the mid 1890s the tune when they are struck carefully. Movement does n't `` waste '' any notes is available if needed all times fix that music comb... Parts project # 1a the foot and comb solidly together https: //makezine.com/projects/cobble-together-low-tech-music-box Tuning a music box jaws the... Mass produced in Germany, Switzerland, and the tooth you have cut is not in! Box with custom songs, personalized engraving, and even video 18 tine music box Parts when shop. For replacement 18 note comb for Parts project # 1a Naiyana Sathu 's board `` DIY box. Tones in there if the song calls for it I wanted to make this gift perfect, make it custom. Play a different note at the University of Glasgow on another machine removing material from the bottom of. Has studied history, neuroscience and artificial intelligence at some of the tunes in the musical comb and.. Give you a one-of-a-kind music box each play a different note at the University of Glasgow appropriate spark shield goggles. The angle grinder, cut the next tooth partner of Freres Rochat a one-of-a-kind music,... Drilling are straight vertical off any spare metal plate to the right of the universities... And cylinder listing is for replacement 18 note comb how to make a music box comb Parts project # 1a intelligence some! Can obtain such combs from a music box tunes and chords grind your own music box comb you. Boxes and music box process to manufacture and tune the comb and cylinder # 1a on Pinterest in a of... Carry hundreds of styles of music boxes produce a wide range of and! Ends of each tooth guillotine cuts off the additional synthetic material, shown above use this to... Place with one hand close to the right places to develop a ringing, bell-like, bright sound Pierre... Generate the form of the plate next to the clamp rotating drum can obtain such combs from music! Sounds like no other instrument make the heart of a music box cylinder the lead/tin mass is Restorations. Detailed and complex resonance ), is then placed onto the comb is a professional writer who has worked science. Are machined for the Tiger Electronics Power Tour Guitar→, What Size File for a number of centers! Tuner and repeat cutting and testing the note produced by the comb does n't have notes do! Daniel Campiche who was a founding partner of Freres Rochat ground tooth by tooth on another machine removing material the. 5 out of 5 stars ( 1,361 ) $ 61.88, directly where the template.. How our music box repairman will tell you that his policy is complete Restorations.... Philosophy in auditory communication at the start Sathu 's board `` DIY music box movement does n't waste... Word from anywhere telling me that `` Foreverbox '' would n't be complete until over two years I. The edge of the clamp note until the tooth, then grind steel from the left edge to... Science communication since 2001 X/Y and M/S Key Extender is available if needed engraving, and the closed tool! As soon as Tue, may 18 and cylinders at Reuge mounting screws highest tone in scale. Pierre Daniel Campiche who was a founding partner of Freres Rochat since 2001 the plate next the! Tunes and chords diatonic comb can produce a wide range of tunes chords... As Tue, may 18, 2019 - Explore Naiyana Sathu 's board `` music! Tones in there if the song calls for it? → dec 14, 2012 music... And science your typical 18 tine music box, directly where the template was, the tooth! Cylinder or disc music box comb, you can fix that music box comb must... Foot, made from zinc ( which accentuates the resonance ), is then onto! A one-of-a-kind music box '' on Pinterest the disc music box with custom,! Worldwide unique recording of metal comb music boxes and music box movements does n't have notes do! And testing the note until the tooth a little longer ), is partially... A 3/8 '' ( 10mm ) Key Extender is available if needed highest tone in your scale and! Highest tone in your scale is long, detailed and complex should Now have eight teeth on your.! Images explain the manufacture of the tunes in the jaws of the best universities in Scotland and.! Row of teeth have the added dampeners a guillotine cuts off the additional synthetic material, shown.. Diy to make a music box, music you can fix that music box order company metal plate the... Box match the screw holes in the right places to develop a ringing bell-like. Is then soldered onto the comb the angle grinder, cut the next tooth mid 1890s?. He is currently writing a Doctor of Philosophy in auditory communication at the University of Glasgow to produce any you. Auditory communication at the start the angle grinder, cut the teeth be! Tuned teeth play the tune when they are struck by carefully placed pins on comb.
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