Could fracTron replace Rotovaps? The evaporator is a special type of heat exchanger. Copying, reproduction of text, graphics, images and multimedia PROHIBITED. A Falling Film Evaporator (FFE) is a vertical shell and tube heat exchanger with a vapor- liquid separator mounted at the bottom.

You can find further information and revocation instructions in the, Literature/Patent research, determination of substance data, themodynamic modelling of evaporation/rectification, Detailed process data determination based on feasibility study and preselected  evaporator system, Stainless steel with borosilicate glass 3.3. Doing it on your own can be overwhelming, but just remember that you are not alone. Generally, as surface area for product evaporation increases, the throughput of the system increases.

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As the liquid mixture flows through the tubes of the falling film evaporator, it changes composition due to vaporization of the volatile component. Methods and formulas are delivered with the system. The equipment is capable of replacing up to 12- 50L rotary evaporators for superior recovery of solvent! Stainless steel with borosilicate glass 3.3, Tests to determine feasibility / selectivity, Laboratory tests mostly with a pre-selected film evaporator system, Engineering of the production plant with dimensioning of apparatuses and media, Comparison of the different film evaporator systems and subsequent pre-selection, Determination of the straightening process parameters and achievable yields and qualities, Detailed determination of process parameters and achievable yields and qualities, Visual evaluation of system behaviour (colour, smell, foam, solids, deposits, …), Consideration and visual evaluation of the system behaviour (colour, odour, foam, solids, …), Consideration of the system behaviour (colour, odour, foam, solids, deposits, …), Sample quantities or very small production quantities, Larger sample quantities or small production quantities, Compact evaporation devices and systems with low hold-up and correspondingly short residence time with narrow distribution and gentle operating conditions, Laboratory and pilot systems made of stainless steel and borosilicate glass 3.3 in standardized modular design, optional process- and customer-specific adaptations, Production systems made of stainless steel in process- and customer-specific design. Yield of plant extract is generally near 100%. Programmable methods enable automated GMP process control with reporting, and GMP certified stainless-steel materials support global market requirements. The multistage evaporator (juice evaporator) with falling juice film is the most important device of the production cycle. The liquid to be concentrated is fed at the top of the heated tubes and distributed in such a way that it flows down on the inside surface of the tubes as a thin film. Simple process control and automation – due to their small liquid content falling film evaporators react quickly to changes in energy supply, vacuum, feed quantities, concentrations, etc. Number of sections (columns) of the station depends on the Customer’s requirements and B&P Engineering suggests the best solutions for a particular application. The options do not represent a complete characterization, but are intended to show the possibilities for the customer and to support the efficient development of a concept for feasibility, as far as the characterization is not done by the questionnaire for evaporation processes. This includes tracking of throughput and yields, optional WiFi enabled monitoring and control, data visualization, and hardware control. An array of vertical tubes enable efficient heat transfer while preserving the integrity of the product oil. Solvent removal eliminates secondary processing. Evaporator stations manufactured by B&P Engineering allow you to change the capacity mode without the need for an operator to perform mechanical operations.

Number of sections (columns) of the station depends on the Customer’s requirements and B&P Engineering suggests the best solutions for a particular application.

The product must undergo all evaporation stages in order to achieve the desired degree of concentration.

A shell and tube heat exchanger is divided into two compartments. Also known as an FFE, the equipment features three liquid solvent evaporators. It can be used as a 3-stage fractional distillation piece of equipment or it could be used also as a two-stage falling film evaporator and one stage decarboxylator unit for decarboxylation of oils. For larger plants, attempts are made to integrate a heat recovery system suitable for the respective process, for example by multi-stage evaporation or mechanical vapour recompression. The fracTRON utilizes a triple pass falling film system to change the operating temperature of the evaporator as the temperature of the liquid mixture changes. heat transfer and maximum area-related evaporation rates or practical number of stages as well as the achievable yields and qualities shall be determined. Inert carrier gas accelerates throughput and reduces flammability concerns. For many applications, in addition to the composition of distillate and/or residue or concentrate, product properties such as odour and colour are also relevant. Purity of product depends on many things such as temperature and flow rate of the heated media, flow rate of the liquid mixture to be distilled, pressure of the system, surface area of the heated surfaces, and mechanism of vapor-liquid separation. Evaporator design carefully considers all aspects of heat transfer from the heat source, through the tube and into the material being evaporated. These capabilities are essential for advanced thin film evaporator technology that is compliant with current GMP requirements. Download the product brochure to check detailed specifications and important information about the equipment. fracTron is our version of a falling film evaporator. Dr. Thompson is the founder and CEO of extraktLAB, where he has devoted his time to helping various hemp and cannabis manufacturing companies in achieving their business goals. When it needs to be cleaned, simply run the system with clean ethanol at 50C (in all columns).

Optional piping kit allows for distillate collection from any distillation stage. For new evaporation or distillation tasks, COROSYS offers in-house services ranging from literature research, thermodynamic simulations and laboratory tests to piloting of single systems or combinations of falling film (EFF), thin film (ETF) and short path evaporators (ESF), if necessary also in combination with rectification (ERF).

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